The Cut2Size Angle

Cut2SizeMetals.com in the News

August 2nd, 2010

Click here for the story!There is a nice feature on ESMW and Cut2SizeMetals.com on the Courier & Press website.  I am not sure if it will be printed in the newspaper or the Evansville Business Journal magazine, but it is available online by clicking here or on the CourierPress.com logo above.

Cut2SizeMetals.com Jr. Dragster in the Winner’s Circle!

July 21st, 2010

Ryan brought home the trophy in the Second Chance Race this weekend, racing for a packed house at Chandler Motorsports Park.  “There were more racers there than anyone had seen in 15 years!” said Todd McGehee, Ryan’s Dad and crew chief.  Although the team was disappointed that no points are awarded for the Second Chance race, Cut2SizeMetals.com was glad to be in the Winner’s Circle.  Good Racing, Ryan; keep it up!

Cut2SizeMetals.com Jr. Dragster in the Winner's Circle

What goes into Building a Junior Dragster?

July 12th, 2010
A junior dragster seems like little more than some aluminum, stainless steel, chromoly tubing and a few nuts and bolts – until you try to build one yourself! It’s amazing how much work goes into constructing one of these little cars, but when your child’s safety is at stake, there’s no cutting corners. Ryan’s junior dragster was constructed at Mat Wright’s BRC Racecrafts in Newburgh, Indiana using materials and CNC cutting services from Cut2SizeMetals.com.  Ryan got a firsthand look at how much work goes into building a car by being there for each step of the build. He also got some experience with a broom, cleaning up around the shop, and generally “earning his keep.”
The dragster’s chassis was constructed and TIG-welded onto one of BRC’s chassis jigs using a suspended front clip from Motivational Tubing LLC. with a BRC-designed driver’s compartment and rear clip formed from 4130 Chromoly tubing. The BRC-designed rear axle brackets and adjustable steering shaft mounts were CNC Laser cut at Cut2SizeMetals.com.  Various thicknesses of 6061-T6 and 3003-H14 Aluminum sheet from Cut2SizeMetals.com were used to construct the fuel tank, weight tanks, flooring and protective shields. The body and windshield of the car are from Halfscale Dragsters, Inc. and are mounted to the chassis with both rigid and floating 1/4 turn fasteners. Take a look at some of the photos below, and be sure to check out all the custom cut metal on Cut2SizeMetals.com!
Ryan gets some TIG welding training

Ryan gets some TIG welding training

CNC Laser cut rear axle bracket

CNC Laser cut rear axle bracket

CNC waterjet cut steering shaft bracket

CNC waterjet cut steering shaft bracket

Finished chassis

Finished chassis

Completed car, front view

Completed car, front view

Completed car, rear view

Completed car, rear view

Engine view

Engine view

Driver's view

Driver's view

On the track!

On the track!

Cut2SizeMetals.com Racing Team in the Top 10!

July 8th, 2010

Less than 2 months into our sponsorship of the Cut2SizeMetals.com Jr. Dragster, Ryan McGehee and his team have broken into the Top 10 standings for total points.   His father and crew chief, Todd McGehee, says:

“In all the years I’ve raced, I’ve never kept track of points, but he sure does!

We’re glad you’re keeping track, Ryan, and we’re proud of how you’ve done so far.  You can see how Ryan stacks up against his fellow racers here.

Meet our first sponsored Drag Racer – Ryan McGehee!

May 24th, 2010

Ryan's LetterCut2SizeMetals.com is pleased to introduce the first member of the Cut2SizeMetals.com racing team – Ryan McGehee!  Ryan competes in the NHRA Jr Drag Racing 8-9 year old, 12.90 racing class.  We received Ryan’s acceptance letter last week (see right), and like us, he is all about immediate delivery.  Ryan turned a semi-final showing over the weekend, and we know he’ll have more victories to report as the season progresses.You can see Ryan’s racing results here.  Congratulations on a great start, Ryan!

We’ll detail the build up of Ryan’s car here soon, especially the aluminum, waterjet, and laser cut parts that make this machine fly.  Until then, click the picture below to check out Ryan and his car.

A Brief Guide to Copper Sheet, Bar, and Round

April 15th, 2010

Copper SheetAs a copper supplier, we can offer you nearly any alloy of copper you need.  We find that the vast majority of customers, though, use alloy 110.

Copper Sheet

Our copper sheet comes in alloy 110, and has a nominal copper composition of 99.90%.  While most sheets of other materials are specified by the thickness, copper sheet is typically ordered by the ounces per square foot.  As you can see from the table below, if you want copper that is .0216″ thick, you would order 16 oz copper sheet.

Decimal Equivalent Ounces per Sq. Ft. Sheet Size in Inches Pounds per Sheet
.0216 16 36 x 96 24.00
.0216 16 36 x 120 30.00
.0323 24 36 x 96 35.52
.0431 32 36 x 96 48.00
.0647 48 36 x 96 72.00
.094 3/32 36 x 96 105.00
.125 1/8 36 x 96 139.00

Rectangular and Square Bar

Rectangular copper bar
Rectangular Copper BarSquare Copper Bar, and Copper Round are available in the square edge hard drawn Alloy 110 and come in 12′ lengths.They are also known as ETP copper bar or bus bar.

Custom work for new Aria Resort & Casino – Las Vegas

April 9th, 2010

We are proud to post some pictures of our recent custom work for the new Aria Resort and Casino, in the new City Center development in Las Vegas.  Aria is a central feature of the City Center, with curvilinear glass towers, over 4000 rooms, and 150,000 square feet of casino.  The City Center area encompasses 76 acres, and at $11 billion, is the largest privately financed development in the United States.

The Motif Grills in the first two pictures are polished aluminum with plated cold-rolled steel centers that have been clear-coated.  Outside loops were formed by hand; the inner loops were cut on our vertical router.

The remaining four pictures show the Diffusers laser cut from 11 ga cold-rolled steel.  They were tack-welded together, powder-coated, and assembled in wood frames in the field.

Click any picture below for a larger view.

POD Sculpture in Portland

March 24th, 2010

POD Sculpture in Portland

We enjoy doing architectural and artistic metal projects (see a few of them here), and so we like to share others we find in our travels.  If you’ve ever been to Powell’s Books in downtown Portland, you’ve seen this stainless steel, titanium, and bronze sculpture by Peter Beeman.  Intended to represent the “infrastructure, energy, and vibrancy of Portland, this sculpture is made complete when a passer-by gives the pendulum a push.”  We couldn’t get it to budge, but it’s still a pretty dramatic addition to a busy downtown intersection.

Classic Cars – in stainless steel!

February 18th, 2010

image

Stainless steel cars – pre-DeLorean: Check them out here.

See our article the January 2010 issue of Modern Metals!

February 17th, 2010

We were featured in the (very) niche trade magazine Modern Metals in January, along with our software partner Compusource. In addition to seeing a cool shot of our brass round bars, you can read how we worked together to make the website.  If for some reason you’re not a regular subscriber, the article is here.

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